Can a Print on Demand Strategy Support Both RFID and Barcodes?

Can a Print on Demand Strategy Support Both RFID and Barcodes?

RFID 101 | 6 July 2020

Posted by Josh Miller

Can a Print on Demand Strategy Support Both RFID and Barcodes?


To simply answer the question posed in the title—yes, there are printers out there that support both barcodes and RFID—but don’t leave just yet!

Wondering what benefits are associated with combining RFID with your in-house barcode strategy, or, which printers are capable of both printing and encoding? Then you might want to stick around.

Why Use RFID Enhanced Barcode Labels?

There are a number of ways RFID can benefit processes in both healthcare and industrial manufacturing environments—you can check out blogs discussing these topics here (healthcare) or here (tire manufacturing). The condensed version is that RFID provides faster more user friendly scanning and better aligns with the future of identification technology. So why combine your RFID strategy with barcodes?


One of the things RFID is best known for is its ability to increase the efficiency of scanning processes. In comparison to barcodes RFID can be read faster, from a greater distance and with increased consistency. Instead of bringing the reader up to individual labels and ensuring it’s being held at a proper angle, an RFID reader can be brought near a group of items and pick up their information. This process might require a couple of passes depending on the way the items are organised, but typically allows for a significant increase in speed.

There are still going to be areas in your processes where a barcode will be most efficient—maybe an employee is working very closely with an item, or somewhere along your chain of custody access to RFID readers won’t be provided. No matter the situation, including both RFID and barcodes in your labelling strategy allows the user to choose the most efficient scan method for the task at hand.

Compatibility with Automation

The way RFID tags are read is not only more convenient for the reading of objects by hand, but is well suited for automated lines and equipment. This is essentially for the same reason we mentioned previously—the distance and angle at which the tag interacts with the reader doesn’t have much of an impact on readability so long as the two are within read range.

This means a reader on a fixed arm can be placed alongside a conveyer line or within an automated device and be able to pick up scans even if the label isn’t in clear view of the reader preventing interruptions to your processes caused by no-reads.

So it’s possible you may want to use RFID for the automated portions of your processes, but when employees are in close contact with product it may still be equally efficient to utilise a barcode.

A Built in Back-up Plan

Barcodes serve as a good back-up scanning technology—just in case your RFID tags end up in a situation where they become unreadable—whether that be due to interference or RFID readers are unavailable somewhere along the chain of custody.

RFID can do More Than a Barcode

Additionally, the barcode might be utilised to hold only part of the information. Barcodes are generally unable to hold as much information as RFID tags, and the information stored in them remains the same through the life of the barcode. Pertinent identification information that will remain relevant throughout the life of your product can be stored in the barcode—while in the tag, that information can be stored alongside changing data such as remaining life, tracking information etc.

Which Barcode Printers Can Support RFID?

As RFID increases in popularity, more and more barcode label printers are being introduced with encoding abilities—let’s take a look at a few we commonly recommend due to their abilities to accommodate a range of needs and perform to a high standard:

Zebra ZT series

Zebra’s ZT series is a range of medium-high powered industrial printers—suitable for medium to extremely high volume jobs depending on the model you choose. Both the 400 and 600 models of Zebra’s ZT series are available with an RFID encoding option—in addition to being user friendly and suitable for a broad range of applications.

Zebra ZT400 Series

Check out our review for an in-depth look at the entire ZT Series

Zebra ZD500R

Another RFID enabled option from Zebra is the ZD500R from the ZD series. Like the other printers in the ZD series the 500R is a compact desktop model suitable for low-medium volume jobs.

The size, price and volume capabilities of this model make it a great fit for smaller facilities where real estate and budget may be limited, and throughput volumes don’t justify the use of a higher performance industrial type printer.

Check out our review of the ZD series for more  details on its features, benefits and limitations

Sato CL4NX

Sato’s CL4NX is similar to the ZT Series in it’s volume capacity and array of applications, but offers a few additional features. The CL4NX includes a scan and verify feature to ensure viable barcodes and image resolution options up to 600 DPI. The CL4NX also features an aluminum outer casing making it a worthy option for harsher environments in addition to a broad variety of other applications.

Sato CL4NX RFID Label Printer hero

Download the Spec Sheet for All the Details


As we move towards a more connected future, RFID is a valuable tool to help your facility prepare while also improving accuracy and efficiency in your labelling strategy. We recommend combining your RFID strategy with a barcoding strategy for a variety of reasons, but most importantly to add a back-up plan in case read issues occur, or partnering facilities are unable to accommodate RFID.

A range of options are available to help you obtain a smarter labelling solution—so take a moment to check them out and feel free to give us a call if you have any questions about them.

Click here to learn more about the components necessary to reach optimal performance in your RFID strategy

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Josh Miller

Josh Miller is Computype’s Director of Healthcare Solutions. With many years in both project management and engineering, he is able to provide expertise and valuable insight throughout our company and to our customers. Josh oversees the healthcare group and drives innovation to ensure we’re offering the best solutions.