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Need Help?
Contact Us to Address Your Labeling Challenges
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Precise & automatic label placement onto tubes and vials
The Flex Tube Pro allows the operator to place up to 2,000 tubes and vials into the hopper, un-oriented, press a button and return a couple hours later to labeled tubes and vials
|
Manual Application |
Tube & Vial Automation |
Throughput speeds |
Variable |
Consistent |
Precision |
Variable |
Consistent |
Simplicity |
Complex |
Simple |
Adaptability |
Inconsistent and time consuming |
Consistent and fast |
Real Estate |
Variable |
Fixed, but fairly large |
Information Accuracy |
Human Elements |
Ergonomic Design/ few moving parts |
Investment |
Ongoing Overhead |
Budgeted |
Solution |
No |
Lowest total cost of ownership |
|
cab Axon 2 |
cab Axon 2.1 |
TubePro |
Flex TubePro |
Print Technology |
Thermal Transfer |
Thermal Transfer |
Thermal Transfer |
Thermal Transfer |
Resolution |
300 dpi or 600 dpi |
300 dpi or 600 dpi |
600 dpi |
600 dpi |
Real Estate |
Desktop |
Desktop |
Desktop |
Requires floor space |
Acceptable Tube Size Range |
105mm max length 10-17mm diameter |
120mm max length 16-20mm diameter |
Nests can be customized to accommodate any size |
Length: 12mm – 90mm Diameter: 6mm – 15mm |
Operator Involvement |
Moderate-high |
Moderate- high |
Moderate-high |
Low |
Processing Volume |
Low |
Low |
Low-Medium |
High |
Processing Speed |
4+ seconds per tube/vial (varies based on speed of operator) |
4+ seconds per tube/vial (varies based on speed of operator) |
4+ seconds per tube/vial (varies based on speed of operator) |
<3.5 seconds per tube/vial |
Base Price |
<$10,000 |
<$10,000 |
$35,000+ |
$100,000+ |
Don’t see what you’re looking for in the chart? Ask about custom options.
The Flex TubePro is a high throughput volume tube and vial label applicator. It’s our fully automated option and requires minimal operator involvement. The tube and vial feeder system allows the operator to simply place up to 2,000 tubes or vials into the hopper, press a button and return to labeled tubes or vials within a couple hours.
For further efficiency improvements, the Flex TubePro is capable of being integrated into an automatic placer system—or other robotic equipment—for a fully automated workflow.
Though the Flex TubePro features print and apply automation, it can also accommodate pre-printed labels. Various tube and vial shapes and sizes can also be accommodated with specialized discs and nests.
The TubePro is a low to moderate throughput volume tube and vial label applicator offering reduced operator involvement when compared to manual labeling. The operator simply places the tube in the applicator nest and application is triggered as the light curtain senses the operator removing their hand from the system.
Though the TubePro does feature print and apply automation, it can also accommodate pre-printed labels. Various tube and vial shapes and sizes can also be accommodated with specialized nests.
The Axon 2 and 2.1 are low throughput volume tube and vial label applicators offering reduced operator involvement when compared to manual labeling. The operator places the tube or vial in the applicator arms, taps the touchscreen icon and the labeled tube is either dropped into the tray or removed by hand.
The Axon 2 and 2.1 were designed to include print and apply automation and can accommodate a range of tube and vial sizes.
The Hermes Q tube and vial labeling system features the high print quality and industrial strength cab is known for, paired with a unique applicator capable of labeling round containers big and small.
This robust print and apply system is intended for high-volume, high demand situations. Offering greater automation opportunities, the Hermes Q system will increase efficiencies in your lab with quick and precise barcode label application and by allowing employees to focus on critical tasks.
Did you know automation equipment requires specially engineered labels for optimal performance?
As not only a supplier of label automation, but a label manufacturer we can provide your facility with a wide range of engineered for purpose labels that are suitable for use with our automated equipment.
From -196C to 122C, acetone to DMSO, blank to pre-printed and color coded we can help you find—or tailor—a label to suit your needs.
Automation equipment is a larger investment, therefore it needs proper consideration and planning before implementation. Here are four steps we typically walk through with our customers to help them ensure they make the best possible label automation decision for their facility.
First, it’s important to consider what exactly your tubes and vials are like, and how you want them to be labeled. Ask yourself these questions:
Next, you’ll want to take your environment and processes into consideration. Now ask yourself these questions:
The answers to these questions will help you find the ideal tube and vial automation equipment for your lab. If you’re having a hard time answering any of these questions, or don’t feel like automation will solve your challenges, you may want to look into our READY Labware Serivces Program where you can purchase your labware pre-labeled.
As we have already mentioned, the major effects of implementing automation into your labeling strategy are increased accuracy and efficiency, sounds great right? That’s because it is great! But, there are some implications to consider.
Automation is going to reduce the amount of effort required during the labeling step in your processes, meaning you might have more employees dedicated to labeling now than you’ll need after implementation. We recommend you consider reallocating employees to performing more value added tasks within your processes where automation might not be practical. Through reallocation of staff, you can achieve increased efficiency in more areas than labeling.
Further, consider what increased throughput might mean for your lab. You will want to ensure you take things one step at a time so you can stay on top of demand, but you won’t want to get too far ahead.
Once you know which model best suits your needs and have considered how reallocation of staff and increased throughput could affect your ROI, you’ll want to create a budget.
Your budget should be based off of what you can spend and how fast you expect to see a return on investment. If you see discrepancies between these factors and your ideal solution you should take a step back and consider whether any changes can be made to improve your potential for ROI.
Next, we’ll help you build a plan. Depending on your needs, that plan may start with a custom engineering plan to address any application specific alterations, or we may jump directly into an implementation plan.
In addition to technical and logistical elements that we will assist in figuring out, you will need to create a plan to train employees on how to use the new equipment. Additionally, if you’ve chosen to reallocate employees to other areas in your facility, you will want to create a plan to train them in their new roles.
Tube and vial automation isn’t one size fits all, so your processes will need to be considered when determining a budget.
The main drivers of cost when it comes to tube and vial automation are operator involvement, throughput volumes and the variety of tube and vial sizes the equipment is expected to accommodate.
The level of operator involvement required drives up the cost as the amount of required parts and convenience levels increase.
More automated equipment tends to be larger, as it features more parts and performs more tasks. While the increase in material drives up the cost, the increase in convenience provides additional value to the facility (unless they don’t have the throughput to support high level automation.)
Essentially, as volume expectations go up, so does the cost. This mostly has to do with the level of desired operator involvement and/or the amount of equipment necessary.
In some higher throughput situations multiple pieces of equipment might be the most suitable solution to accommodate high volumes of samples that vary in shape and size.
Additionally, not all print engines are designed to run 24/7, some printers need a break, and a break in printing implies a break in the workflow.
The model you choose will determine how differing tube and vial sizes are accommodated and whether or not additional parts are necessary to accommodate various sizes.
Our range of equipment offers two ways to accommodate varying sizes.
The Axon 2 is a unique offering in our range in that it can accommodate various tube and vial sizes without any additional parts, however only a limited range of tube and vial sizes can be accommodated.
The maximum tube height the Axon 2 can accommodate is about 4 inches, while the diameter must be between 10mm and 17mm.
Unlike the Axon 2, the TubePro and Flex TubePro can accommodate nearly any tube or vial size with the purchase of a nest (TubePro) or Disc (Flex TubePro).
This means if you’re working with various tube and vial sizes you’ll need one nest or disc per tube size, which can add up if you’re working with a broad range.
In addition to these factors affecting the cost of the equipment they also affect the value, and that’s why we recommend different equipment to different types of labs. What brings value and fast ROI to one lab, might bring much slower returns and limited value to another.
If you’re currently utilizing a manual process, a good way to calculate a budget for your automation solution is by considering how much your current solution is costing you. Labor, consumables and equipment all add up, and many of these costs are recurring. Comparing the cost of manual labeling labor per year to the cost of automation puts into context which equipment will be most suitable to your needs, and how quickly you can expect to see ROI.
Without specific needs in mind, the most we can provide in terms of cost is the base price for each piece of equipment we offer:
Axon 2: >$10,000
Tube-Pro: $35,000+
Flex Tube-Pro: $100,000+
As we mentioned previously, no two labs are exactly alike, so, most automation solutions are designed to be tailored to the specific needs of the labs they end up in. This means it’s incredibly rare any facility would pay the bare minimum for their labeling solution.
In any large investment situation it’s important to consider your processes, current challenges and future goals and discuss them prior to purchasing. At Computype we want to help you find the right match, and no matter where you are in your journey to finding the ideal automation solution for your facility, feel free to reach out and ask any questions you might have!
Don’t worry if you haven’t seen what you’re looking for yet, we also have custom automation options and pre-barcoded labware.
We maintain excellent partnerships in the automation equipment industry so we can offer our customers fully customized automation equipment in addition to our standard solutions.
If your facility has special requirements regarding the processing of your samples that will impact the labeling process, let us know and we can work with you and our partners to create a more suitable custom automation solution.
If your facility is aware of all information that needs to be printed on labels ahead of time and wants to eliminate labeling from your list of to do’s, you might want to look into our READY Labware Services, pre-barcoded labware program.
With READY Labware Services, in addition to the convenience of receiving your labware already barcoded, you gain access to additional high durability print technologies and additional services. Check out our READY Labware Services page for more details.
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